Cast vs. Flow Formed vs. Forged Wheels – Which One Should You Get?

Picking wheels can be confusing. Cast, flow formed, forged... what's the difference? And more importantly, which one is right for your car?

1. Cast Wheels – The Budget Pick

How they're made: Melt aluminum, pour into a mold, let it cool. 

The good:

Cheap to make, cheap to buy

Works fine for daily driving

The not-so-good:

Heavy – hurts performance and fuel economy

Metal structure is porous, more likely to crack under stress

2. Flow Formed Wheels – The Middle Child

How they're made:Start with a cast, then heat it up and spin it while rollers squeeze and stretch the barrel. This makes the metal denser and stronger.

The good:

Lighter and stronger than cast

Better value than forged

The not-so-good:

Barrel design is limited by the process

Still not as strong as forged

3. Forged Wheels – The Real Deal 

How they're made:Take a solid block of premium aluminum (6061-T6). Squeeze it with over 10,000 tons of pressure. Then CNC-machine it into a work of art.

The good:

Super strong: Hit a pothole? It might bend, but it won't shatter.

Super light: Less unsprung weight = better acceleration, braking, and handling.

Fully customizable: Want a specific offset or crazy spoke design? No problem.

Built to last: These wheels can outlive your car.

The not-so-good:

Costs more 

So... Why Go Forged?

Honest talk? Not everyone needs forged wheels.

But if you:

Want your car to feel more responsive

Care about every pound of unsprung weight

Push your car hard – track days, canyon runs, or just aggressive driving

Want wheels that look exactly how you want them to look

...then forged is worth every penny.

Here's what you get with our forged wheels:

✅ Stronger, lighter, faster – you'll feel the difference

✅ Better heat dissipation – your brakes will thank you

✅ Built to your specs – perfect fitment, no spacers, no compromises

✅ Investment piece – wheels you'll keep for years

Wheels are a big decision. We get it.

👉 Check out our forged wheel gallery

👉 Tell us what you drive – we'll help you find the perfect fit